AI TOOL PROFILE
Cogtive: Manufacturing Operations Management Software
- Operations
- Manufacturing Operations Management
- Manufacturing companies
- Production managers
- PPC (Production Planning and Control) teams
- Operational Excellence teams
Pricing
Pricing was not clearly available from the provided evidence. Buyers should confirm current pricing on the vendor website.
At a glance
- Best for
- Manufacturing companies, Production managers, PPC (Production Planning and Control) teams, Operational Excellence teams
- Key use cases
- Digitalizing Shop Floor Records, Bottleneck Identification, Batch Tracking and Predictability, Standardizing Equipment Setups
- Integrations
- ERP integration, BI integration, Excel export
- Official website
- Visit cogtive official website
How AI is used
Cogtive is an industrial management platform designed for the manufacturing sector, functioning as both a Manufacturing Execution System (MES) and Manufacturing Operations Management (MOM) tool. It collects data from equipment via IoT sensors, manual entry, or AI Vision to provide a digital view of the factory floor.
The software is built for production, planning (PPC), and operational excellence teams. It helps these users track equipment performance, manage batch progression, and standardize setup procedures to help increase equipment availability.
Beyond tracking, the platform includes an AI assistant called TÆLOR that can analyze operational data and suggest optimization strategies via natural language queries on a smartphone. The system is designed to work with various production types, including discrete, batch, and manual lines.
Buyers should confirm implementation requirements, as the vendor suggests that achieving reliable data for analysis may take approximately 30 days depending on the team's dedication.
Key Features
OEE Tracking
Monitors Overall Equipment Effectiveness and tracks downtime reasons, maintenance indicators, and equipment status.
Flow View
A digital twin feature that tracks batch movements, location within the facility, and estimated completion of stages.
TÆLOR AI Assistant
An AI tool that allows managers to ask questions about production data and receive optimization strategies via mobile.
AI Vision
Uses camera footage and video recognition to analyze workstations and assess operator and machine productivity.
Smart Setup
Digitizes equipment setup processes with step-by-step instructions, timers, and ramp-up reports to track efficiency.
Pace Management
Compares planned versus actual output and monitors stock levels by SKU to help balance demand and inventory.
Use Cases
Digitalizing Shop Floor Records
Replacing manual spreadsheets and paper logs with a digital platform for data collection.
Bottleneck Identification
Using equipment indicators and OEE dashboards to find constraints in production.
Batch Tracking and Predictability
Monitoring the path of batches through the production chain to forecast delivery times.
Standardizing Equipment Setups
Implementing digital guides and checklists for operators to help reduce downtime during machine changeovers.
Integrations
- ERP integration
- BI integration
- Excel export
FAQ
What types of equipment does Cogtive support?
- It can be implemented on various production lines, including discrete/continuous equipment using sensors, batch equipment like tanks and reactors, or manual lines.
How is data collected in the system?
- Data can be collected manually, via IoT sensors communicating through tablets, or using AI Vision with video recognition.
Can Cogtive connect to existing business software?
- Yes, it provides a public RESTful API that supports integration with ERP and BI systems, and reports can be exported to Excel.
Is it suitable for small companies with limited equipment?
- Yes, the system is designed for both small and large companies, with contract values based on the number of equipment used.
Source category: Operations
Source subcategory: Manufacturing Operations Management
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