AI TOOL PROFILE

WIPtrac: Semiconductor MES and WIP Tracking Software

WIPtrac helps semiconductor manufacturers track lot-based production and maintain quality standards. It is designed for labs and fabs moving from paper travelers to digital systems.

Pricing

Pricing was not clearly available from the provided evidence. Buyers should confirm current pricing on the vendor website.

At a glance

Best for
Semiconductor fabs, MEMS fabs, High-tech R&D facilities, Small to medium-sized wafer fabs, Lot-based manufacturing operations
Key use cases
Digitalizing the Factory Floor, Quality Monitoring, Equipment Maintenance Management, Production Visibility
Integrations
SQL-based systems, Excel export
Visit wiptracwiptrac software interface screenshot

How AI is used

WIPtrac is a Manufacturing Execution System (MES) for high-tech environments, such as semiconductor and MEMS fabs, as well as R&D facilities. The software focuses on tracking work-in-process (WIP) using a traveler-based organizational strategy, which can be managed digitally to reduce paper use on the factory floor.

For operations managers, the tool provides a way to monitor lot movement, enforce operator qualifications, and manage equipment maintenance. It includes statistical tools for process control and can be configured to trigger alerts or holds when data falls outside of set limits.

Buyers should note that the system is tailored for factories that use travelers or routers to control lot-based methods. It is a browser-based tool that can be installed behind a factory firewall for security.

Because it is configurable from within the menu system, it may be accessible for teams without deep in-house programming expertise.

Key Features

  • Traveler-Based Tracking

    Uses barcoded travelers to route and control lot-based manufacturing with support for alternate or out-of-sequence steps.

  • Integrated SPC and SQC

    Collects and analyzes statistical process and quality control data, using Western Electric run rules to detect unstable processes.

  • Equipment Tracking and PM

    Monitors equipment usage and can trigger preventative maintenance based on volume, time, or SPC limits.

  • Online Manufacturing Instructions

    Provides operators with browser-based access to specifications, drawings, and video instructions.

  • Operator Qualification Enforcement

    Supports restrictions preventing operators from checking into processes for which they have not been assigned a qualification status.

  • Automation Module

    Supports equipment automation via SECS/GEM and PLC connections, including fault detection and process control.

Use Cases

  • Digitalizing the Factory Floor

    Replacing paper travelers with barcoded digital tracking to maintain an As-Built lot history.

  • Quality Monitoring

    Using Statistical Process Control to monitor process parameters and automatically trigger holds on lots or equipment when limits are exceeded.

  • Equipment Maintenance Management

    Scheduling preventative maintenance and tracking the total volume of product processed by specific tools.

  • Production Visibility

    Generating activity, cycle time, and reject reports that can be exported to Excel.

Integrations

  • SQL-based systems
  • Excel export

FAQ

What industries is WIPtrac designed for?

WIPtrac is targeted at high-tech manufacturing environments, including semiconductor fabs, MEMS fabs, semiconductor assembly backend, and R&D facilities.

How does WIPtrac handle quality control?

It integrates Statistical Process Control (SPC) and Statistical Quality Control (SQC) to monitor data, generate alerts, and place lots or equipment on hold if parameters exceed limits.

Can WIPtrac be used on mobile devices?

Yes, the software is browser-based and is designed to run on iPads and smartphones.

Does WIPtrac require custom programming to set up?

The software is configurable from within the onscreen menu structures; the vendor states no outside programming is required for configuration.

Source category: Operations

Source subcategory: Manufacturing Execution System

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